Cut variance losses. Automate batch QC. See true per-tonne cost — in real time.
Mid-to-large commercial feed mills running 50–500+ TPD face constant margin erosion from untracked variance, manual quality checks, disconnected weighbridge data, and opaque batch costing. FeedPi gives plant managers a single pane of glass across formulation, production, QC, and finance.
A 0.5% raw-material variance at 200 TPD costs ₹8–12L/month — yet most mills only discover it during monthly stock reconciliation, weeks after the loss occurred.
Truck-in weights live in one system, batching software in another, and inventory in a spreadsheet. Gaps between them are where shrinkage hides.
Lab technicians hand-enter moisture, protein, and fat results into registers. Any delay stalls dispatch; any transcription error triggers customer complaints.
True per-batch cost — including actual ingredient consumption, energy, labour, and rework — is only assembled at month-end, far too late to adjust pricing or recipes.
Least-cost formulas live in personal spreadsheets. When the nutritionist is unavailable, the plant runs the previous recipe — regardless of ingredient price or quality shifts.
BIS, FSSAI, and export certifications require traceable batch records. Assembling them manually from four different registers burns 2–3 days before every audit.
Purpose-built modules that work together — not generic features bolted on.
Auto-recalculate least-cost recipes when ingredient prices or nutrient specs shift — saving ₹800–1,200/tonne.
Real-time batch tracking from dosing to pelletising with automatic variance capture at every stage.
Digital QC workflows with instrument integration — auto-hold out-of-spec batches before they ship.
Camera-verified truck weights flow straight into inventory and GRN — zero manual re-entry.
Live per-batch P&L with actual consumption, energy, and labour — not month-end estimates.
One-click BIS/FSSAI audit packs with full lot traceability from raw material to finished bag.
How commercial feed mills typically grow with the platform
Month 1–3
Foundation
Shrinkage visible in real time
Month 4–6
Optimisation
₹800–1,200/tonne saved on feed cost
Month 7–12
Automation
2–3 day audit prep reduced to 1 click
Year 2+
Intelligence
3–5% margin uplift compounding annually
Weekly insights on formulation, cost optimization & compliance