Micro-gram precision. Full lot traceability. Multi-species confidence.
Premix plants operate at 5–50 TPD with tolerances measured in grams, not kilograms. A single dosing error can contaminate an entire lot and trigger costly recalls. FeedPi brings pharmaceutical-grade batch control to premix manufacturing — from micro-ingredient dispensing to species-specific formulation.
Vitamins, minerals, and enzymes dosed at 50–500 g/tonne leave zero room for error. Manual weighing with paper checklists leads to over- or under-dosing that only shows up in lab assays — after the premix ships.
Ruminant and poultry premixes running on shared equipment demand strict sequencing and flushes. Without enforced line-clearance protocols, a single monensin carry-over can be catastrophic.
Regulators and integrator clients demand full forward-and-backward traceability from vitamin lot to finished premix bag. Paper-based tracking breaks down at scale.
Managing 200+ SKUs across poultry, swine, aqua, and ruminant lines — each with unique nutrient matrices and antagonist constraints — overwhelms spreadsheet-based formulation.
Premix efficacy degrades with time and storage conditions. Without expiry-aware inventory and FEFO enforcement, aged stock ships before fresh — eroding product performance.
Purpose-built modules that work together — not generic features bolted on.
Multi-species premix matrices with antagonist rules and micro-nutrient precision down to ppm level.
Guided micro-dosing workflows with scale integration — operator sees target weight and live tolerance band.
Assay-linked QC with auto-release gates — no premix ships until vitamin and mineral levels confirm within spec.
FEFO-enforced micro-ingredient inventory with stability tracking and expiry alerts.
One-click traceability reports mapping every vitamin lot to every finished premix batch and end customer.
True per-batch cost including micro-ingredient waste, rework, and species-specific overheads.
How premix manufacturers typically grow with the platform
Month 1–3
Foundation
Full forward & backward traceability
Month 4–6
Precision
Dosing errors reduced by 90%+
Month 7–12
Efficiency
Shelf-life waste cut by 60%
Year 2+
Scale
New product launch time halved
Weekly insights on formulation, cost optimization & compliance